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The Operations Science Podcast

The Operations Science Podcast

Ed Pound
Date de sortie : 2026-04-15
© Copyright 2025 | All Rights Reserved
The Operations Science Podcast - QR Code
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23 épisodes
Audio
Écouter sur Apple Podcasts
LibreNew
23 épisodes
Audio
Écouter sur Apple Podcasts
Date de sortie : 2026-04-15
© Copyright 2025 | All Rights Reserved
L’épisode le plus récent
Why Lean Stalls: Standards, Accountability, and What It Really Takes to Sustain Results

Why Lean Stalls: Standards, Accountability, and What It Really Takes to Sustain Results

Chris Morehouse leads operations across seven manufacturing plants where labor is tight, margins are real, and leadership consistency directly shapes performance. What makes this conversation especially valuable is Chris’s grounded perspective: Lea
Durée : 42:45
Lecture
Chris Morehouse leads operations across seven manufacturing plants where labor is tight, margins are real, and leadership consistency directly shapes performance.
What makes this conversation especially valuable is Chris’s grounded perspective: Lean transformation does not begin with tools—it begins with standards, leadership routines, and a shared understanding of what good looks like.
From sustaining gains through layered process audits to building maintenance capability, reducing tribal knowledge, applying Factory Physics, and exploring how AI can support predictive maintenance and troubleshooting, this discussion is packed with practical lessons for operations leaders.
If you’re leading plants, building systems, or trying to reduce variability across teams, this conversation offers a blueprint for turning operational chaos into disciplined flow.
Key Discussion Points
00:47 Why early Lean efforts failed
03:21 Consultant-led vs internally driven transformation
04:24 Why maintenance is a cost lever, not a cost center
06:16 Managing seven plants and cross-industry lessons
08:45 Labor scarcity and system-based productivity
10:09 Time-to-competency by role
11:49 Building labor pipelines through schools and partnerships
15:09 Upskilling maintenance technicians with a structured curriculum
17:13 Factory Physics, bottlenecks, and SMED
20:53 How leaders learn systems thinking
24:39 Leadership variability across seven plants
28:51 Sustaining gains with layered process audits
30:39 Practical AI use cases in manufacturing
35:05 Chris Morehouse’s leadership journey
40:29 Advice for non-engineers entering operations
Stay Connected
If this conversation gave you a new lens on leadership, Lean, or operational systems:
✅ Like and subscribe for more authentic operations conversations
💬 Share your biggest takeaway in the comments
🔁 Send this to an operations leader who needs to hear it
🎯 Follow for more real-world lessons from the front lines of industry
 
Stop managing in the dark. Learn the science behind every operation—and finally get variability under control.
Get your copy of Operations Science Applied today: bit.ly/OSA2026
 
#OperationsLeadership #LeanManufacturing #FactoryPhysics #ContinuousImprovement #OperationalExcellence #ManufacturingLeadership #AIinManufacturing #LeadershipDevelopment #SupplyChain #IndustrialEngineering #OSI
Id. d’épisode : 1000761553290
GUID : theoperationssciencepodcast.podbean.com/0f7cb995-4f54-33d4-bdbb-36c4225f9bcc
Date de publication : 15/4/2026 à 16:00:00

Description

The Operations Science Podcast: Authentic Leadership Stories from Operations and Project LeadersWelcome to The Operations Science Podcast, the premier destination for authentic, in-depth conversations with operations and project leaders who share real-life stories of their career triumphs, setbacks, and the invaluable insights gained along the way. Hosted with a passion for uncovering the strategies and mental frameworks that drive success, this podcast is a must-listen for executives, managers, and aspiring leaders in industries such as general manufacturing, medical devices, aerospace, maintenance, repair, and overhaul (MRO) companies, and diagnostic labs. With a focus on leadership, operational excellence, and continuous improvement, each episode delivers actionable takeaways to help you navigate the complexities of modern business landscapes.What to Expect from The Operations Science PodcastOur guests include C-level executives, VPs of operations and supply chain, directors, manage...

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